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Causes of diamond tip burst or broken teeth

Apr 12, 2021

Diamond cutter heads sometimes burst or break teeth when they are in use, so what causes it? How should it be solved? Let's take a look together today!

1. The cut material is not clamped

Solution: Check the machine fixture

2. Saw blade speed or feed speed is too fast, biting too much overload

Solution: For materials with strong toughness, high hardness and large cross-section, a slow saw blade speed and moderate feed speed should be selected. The saw blade is not tolerant of explosion and resistant to cutting.

3. The feed speed of the saw blade is unstable

Solution: Use the manual pipe cutting machine to have a uniform feed speed of the lower knife

4. The sawtooth is not sharp

Solution: The saw teeth are too dull to increase the cutting load, or make the material to be cut loose and rotate, which will tear the saw blade, so it is necessary to regrind the saw blade

Diamond cutter head

5. The cut material is abnormally shaped or too long to shake

Solution: Make special fixtures for special-shaped materials, and the feeding rack and receiving rack should be fixed horizontally

6. The saw blade tooth type is incorrect, and the number of teeth is incorrect

Solution: According to the actual choice of different tooth types and numbers of teeth, it is not possible to cut any material with a saw blade of one tooth type or number of teeth.

7. The cut material is too hard or contains impurities

Solution: choose good materials

8. The saw blade is not locked

Solution: check the flange and tighten the screws

Whether the diamond saw blade is useful and resistant to cutting also depends on factors such as the material to be cut, the tightness of the clamp and the material clamping method, the quality of the teeth, the speed of the saw blade, the feed speed, the cutting oil, the quality of the pipe cutter, etc., because of the length of the tool life , The level of efficiency not only depends on the quality of the tool itself, but more importantly, the reasonable application.

If the situation mentioned above occurs when you use it, you can look for these reasons above, and hope to help you.


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